Turn Your Factory Data into a Profit Engine — in Weeks, Not Months
Cut downtime, optimize inventory, and ship on time. xLytix unifies ERP, MES, IoT, QMS, and supply chain data into a governed, AI-ready model your teams can trust.
What’s Broken — and How Fixes It
Manufacturers run on ERP, MES/SCADA, PLM, QMS, WMS, and spreadsheets. The gaps aren’t technical — they’re operational: lagging insight, inconsistent KPIs, and slow reaction to change. xLytix closes those gaps with governed, end-to-end data flow.
| Problem in Manufacturing | Business Impact | xLytix Outcome |
|---|---|---|
| Data trapped across ERP, MES, IoT, and spreadsheets | Delayed production decisions, missed shipments, excess WIP | 100+ connectors unify sources with schema drift handling; live yield, OEE, and order status views |
| KPIs vary by plant and team | Conflicting reports, wrong plans, wasted runs | Central KPI registry and versioned models → one source of truth for OEE, first-pass yield, plan vs actual |
| Quality issues detected too late | Scrap, rework, chargebacks, reputational risk | Automated quality rules & alerts tied to lineage; trace root cause by line, SKU, batch |
| Forecasting by guesswork | Stockouts or overstock, expedited freight costs | AI-ready demand & maintenance models with explainability and auditability |
Standardize with
Before xLytix
- Four different teams maintain separate reports
- Downtime analysis arrives 2–3 days late
- No single view of yield loss by cause
- Backlog for data engineering blocks improvements
After xLytix
- Governed data model across ERP, MES, IoT, QMS
- Downtime & root-cause dashboards every 15 minutes
- Standard OEE & yield KPIs across all plants
- Business users ask in plain English via DataDialogue
↓ 20–40%
time lost to unplanned downtime
↑ 15–25%
time lost to unplanned downtime
↓ 50–70%
time lost to unplanned downtime
< 6 months
time lost to unplanned downtime
How the Platform Maps to Manufacturing
From the shop floor to the boardroom — one platform that connects, models, governs, and operationalizes your manufacturing data.
Sync — Connect Your Stack
Plug into SAP/Oracle ERP, MES/SCADA, PLC/IoT streams, QMS, WMS, CRM, and supplier portals with 100+ connectors.
Model — Standardize KPIs
Drag-drop business modeling for OEE, first-pass yield, plan vs actual; shared semantics and KPI registry.
Govern — Trust by Default
Glossary, lineage, data quality rules, and profiling built-in; audit trails for ISO/FDA/SOX contexts.
Analyse — Real-Time Decisions
Dashboards for downtime, throughput, yield loss trees, and inventory turns; role-based access.
Operate — Keep It Running
Pipeline scheduling, SLAs, alerts, and failure recovery; automated distribution to plants and execs.
DataDialogue — Ask in English
“What caused yesterday’s yield drop on Line 3?” → get charts + SQL with traceability and follow-ups.
Transformation Story
Global discrete manufacturer connected ERP (SAP), MES, and IoT telemetry via xLytix. In 10 weeks, they standardized OEE across 5 plants, enabled 15-minute downtime RCA dashboards, and cut unplanned downtime by 12% in the first quarter. Inventory planning improved with AI-ready demand models, reducing expedited freight by 18%.
Ready to See It on Your Lines and SKUs?
Bring one production domain (e.g., Assembly or Packaging). We’ll map your sources, stand up governed KPIs, and demo live insights — not slideware.
